Energy intelligence, factory computer vision, AI business agents, and AI accounting. Four best-in-class technologies unified into one platform. Purpose-built for Indian manufacturing.
63 million MSMEs. 30% of India's GDP. Yet the vast majority operate with zero intelligent visibility into their energy, safety, operations, or finances.
Industrial electricity losses from unmonitored transformers, motors, and DG sets, preventable with real-time intelligence and predictive maintenance.
Manufacturing fatalities in India every single day. Most are preventable with AI-powered PPE compliance, zone monitoring, and early hazard detection.
Average Indian MSME spends 350 hours annually on accounting compliance alone. That is time that should go toward growth, not spreadsheets and manual Tally entries.
We bring together India's best industrial AI products under one roof, giving your factory a single platform, a single relationship, and a fully integrated intelligence layer.
Powered by MonitEasy
AI-powered DERMS that monitors, predicts, and optimises every critical electrical asset in your facility: from transformers to solar plants to industrial motors.
Computer Vision · Factory Safety
AI eyes on your factory floor, 24 × 7. Turns your existing CCTV into an intelligent safety and operations platform. No new cameras required in most deployments.
Business Operating System · Digital Employees
AI agents that handle your factory's back-office operations covering HR, finance, CRM, and daily management, so your team focuses on what only humans can do.
AI Accounting · Tally Integration
Your Tally, now with an AI brain. Upload a bank statement and Laabha reads it, maps every transaction to the right ledger, and imports it into Tally with one click.
Unlike Industry 4.0's focus on pure automation, Industry 5.0 puts humans at the centre, with sustainability and resilience as non-negotiable. Factora is designed around this framework.
Technology exists to empower workers, not replace them. AI watches, warns, and handles repetitive work, so your people do what humans do best.
India's 500 GW renewable target and BEE efficiency mandates demand intelligent energy management. Factora turns compliance into competitive advantage.
Factories that can predict failures, absorb shocks, and operate through disruption win. Factora builds operational resilience at every layer.
Data from every corner of your factory flows into Factora, gets analysed, triggers action, and feeds back into continuous improvement.
IoT sensors, cameras, bank statements, and your team's daily activity stream into the platform in real time.
AI models detect anomalies, classify risks, map transactions, and surface insights before problems become failures.
Alerts fire, agents respond, entries are created, reports are generated automatically, in the right format for Indian operations.
Every action feeds the model. The system gets smarter, benchmarks sharpen, and your factory's intelligence compounds over time.
Biocon's 500 kW IE4 compressor at their manufacturing facility was consuming 13% more energy than optimal, and no one knew. MonitEasy's Industrial Motors Intelligence Platform (IMIP) identified the root causes, mapped a three-step savings roadmap, and unlocked ₹15.91 lakh per year in recoverable savings.
Request an Energy Audit →"13% over-consumption identified and quantified. 17% loading delta mapped across the full cycle. Voltage THD Phase B flagged with an action plan ready, all within weeks of deployment."
AI is not just automation — it is a cost reduction engine. When MonitEasy, FactoryOps AI, AxonBOS Agents, and Laabha work together, every layer of your factory operation gets measurably smarter. Here is what that looks like in a real Indian foundry.
A ₹100 crore Indian foundry running sand casting and die casting operations. Energy costs at 42% of production. Rejection rate at 10.2%. Three furnace breakdowns per year. No real-time visibility into any of it.
After deploying the Factora platform across all four pillars — here is what changed in 12 months.
Total operational cost reduction
On ₹100 Cr revenue. Payback in under 14 months.
Each of these use cases runs automatically. No dashboards to check. No reports to compile. The AI watches, analyses, and alerts — your team only intervenes when it matters.
Problem: Furnace coil degradation goes undetected until catastrophic failure. Melting cycles are run on fixed timers, wasting 8–12% energy.
MonitEasy monitors furnace temperature profiles, coil current signatures, and power factor in real time. Physics-informed AI detects coil wear 48–72 hours before failure. An AxonBOS agent automatically adjusts melting cycle parameters based on charge weight, ambient temperature, and energy tariff windows — shifting heavy melts to off-peak slots and trimming idle power draw.
Problem: Defects in sand cores, misruns, and cold shuts are caught only at final inspection — after full machining cost has been sunk into a rejected casting.
FactoryOps AI cameras placed at the shake-out and fettling stages run computer vision models trained on casting defect patterns: shrinkage porosity, cold shut, misrun, and surface cracks. Defective castings are flagged before they move to machining. The rejection data feeds directly into the AxonBOS Finance Agent, updating real-time job costing and rejection cost per batch.
Problem: Dies fail without warning, causing emergency shutdowns, scrap runs, and emergency tooling orders at 2–3x normal cost.
MonitEasy sensors on die casting machines track shot pressure profiles, die temperature cycles, and clamping force signatures. Each die accumulates a health score based on thermal fatigue curves and shot count. When a die approaches its predicted failure window, an AxonBOS alert notifies the toolroom to schedule maintenance — eliminating unplanned breakdowns and reducing emergency tooling spend by over 60%.
Problem: Shift supervisors compile OEE reports manually from three systems. By the time the report is ready, the shift is over and the opportunity to intervene is gone.
AxonBOS Secretary automatically pulls machine uptime data from MonitEasy, production counts from the ERP, and downtime reason codes from the supervisor's chat. It computes OEE (Availability × Performance × Quality) per shift in real time and surfaces it as a conversational dashboard. Supervisors ask "How is Line 3 performing today?" and get a live answer. The HR Agent flags operators whose productivity has dropped for coaching and training assignment.
Problem: Indian foundries report some of the highest injury rates in manufacturing. Molten metal spill zones, overhead crane paths, and ladle-handling areas are high-risk. PPE compliance is manual and inconsistently enforced.
FactoryOps AI cameras monitor every designated hazard zone 24 hours a day. Heat-resistant PPE (face shields, aluminised jackets, gaiters) are detected using vision models trained on foundry-specific equipment. Workers entering restricted zones without authorisation or missing PPE trigger instant alerts to the shift supervisor's phone. The system logs every violation, building a compliance history for audits and insurance assessments.
Problem: Foundry owners know their total monthly profit — but not which jobs, alloys, or customers are actually profitable. Decisions on pricing and job acceptance are based on gut feel, not data.
Laabha.ai pulls energy cost data from MonitEasy (exact kWh per furnace heat), rejection data from FactoryOps AI (scrap cost per job), and labour hours from AxonBOS HR Agent. It assembles a real-time cost card per casting job: material cost, energy consumed, labour hours, rejection losses, and tooling amortisation. The Finance Agent answers questions like "What is our margin on Job 4721?" in seconds. Month-end closing drops from 5 days to under 4 hours.
These use cases apply equally to steel plants, chemical plants, automotive component manufacturers, and any energy-intensive Indian factory. The numbers scale with your operation.
Get a Cost Reduction Assessment for Your Factory →Indian factories spend 350+ hours per year on accounting compliance. GST alone has 13 return types. Laabha.ai turns your Finance department from a cost centre into a real-time intelligence engine — with full Tally integration and zero manual data entry.
Upload any bank statement (PDF or Excel) and Laabha reads every transaction, maps it to the correct Tally ledger using AI, and imports it with one click. The interactive review queue lets you accept, override, or skip each mapping — you stay in control of every entry.
Laabha pulls all outward and inward supplies from Tally, reconciles with GSTR-2B from the GST portal, flags mismatches, and prepares GSTR-1 and GSTR-3B for review. Coming soon: one-click filing directly to the GST portal. Handles all 13 GST return types including GSTR-9 annual return.
Every purchase order, job card, and expense is tagged to a cost centre automatically. Finance managers see real-time profitability per job, per product line, and per customer — not just at month end but continuously. Ideal for job-order manufacturers, foundries, and fabricators.
Generate MCA-compliant financial statements in Indian format (lakhs/crores) directly from Tally data. P&L, Balance Sheet, and Schedule 3 are ready in seconds, formatted for auditors, banks, and CA review. PDF export included.
Every transaction imported by Laabha carries a full audit trail: original document, AI confidence score, reviewer action, and timestamp. Your CA or internal auditor gets clean, traceable books instead of manually compiled files. Statutory audit preparation drops from weeks to days.
The AxonBOS Finance Agent sits on top of Laabha data and answers questions in plain language: "What is our cash position today?", "Which customers owe us more than 60 days?", "What was our gross margin in April?" — no report to run, no dashboard to learn.
A transformer fire shuts a factory for 3–6 months. An arc flash hospitalises workers. A DG set failure on a critical production night costs crores. MonitEasy watches every electrical parameter continuously so these events never happen — not just alerted, but predicted and prevented.
Monitors oil temperature, winding temperature, Buchholz relay status, and PRV (Pressure Relief Valve) continuously. When oil temperature exceeds safe thresholds or moisture enters the oil (measured in PPM), an alert fires before the insulation degrades. The majority of transformer fires are preceded by weeks of detectable warning signals that go unnoticed without monitoring.
Tracks Total Harmonic Distortion (THD), busbar temperatures, and insulation resistance across switchgear, LT panels, and feeder pillars. Elevated THD and busbar hotspots are reliable precursors to arc flash events. Alerts route directly to the maintenance team via the AxonBOS Secretary with recommended action steps — not just a data point, but a guided response.
MCSA (Motor Current Signature Analysis) on every monitored motor detects bearing wear, rotor bar defects, and stator insulation degradation — giving 48–72 hours of early warning before a burnout. Prevents unplanned production stoppages and the expensive emergency motor replacement that follows.
Humidity and temperature sensors inside HT/LT cable boxes, switchgear enclosures, and transformer oil catch trays detect moisture ingress early. Condensation, roof leaks, and rising damp are caught before they reach live busbars. Especially critical in coastal and monsoon-affected industrial zones.
Oil ignition from unchecked winding temperature, oil degradation, or moisture. Destroys the asset and the surrounding substation. Factory shut for 3–6 months.
Electrical fault in switchgear or panel causes explosive arc. Fatalities and severe burns are common. Investigation and reinstatement take months.
Battery energy storage systems can enter thermal runaway within minutes. Fire suppression is ineffective once started. Entire battery bank is destroyed.
Insulation failure or bearing seizure in a 100–500 kW motor causes production stoppage. Rewinding or replacement takes 2–4 weeks and costs ₹5–25 lakh.
Monsoon flooding or roof leaks into switchgear rooms cause insulation failure and earth faults. Often not discovered until a trip or failure event.
Generator failure during a grid outage halts production at the worst possible time. Typically caused by cooling system failure, fuel contamination, or overloading.
Silent underperformance in solar strings is invisible without monitoring. Inverter faults, shading, and soiling cause 15–30% energy loss that accumulates invisibly over months.
High THD from VFDs and non-linear loads silently degrades capacitor banks, transformers, and motor insulation over months — causing premature failures across the board.
FactoryOps AI turns your existing CCTV infrastructure into a real-time intelligence layer. No ripping out cameras. No expensive upgrades. An edge GPU box connects to your feeds and the AI starts watching — production lines, safety zones, material flow, equipment utilisation — all at once.
Cameras on the production line count completed units, detect stoppages, and measure cycle times in real time. FactoryOps AI computes line OEE (Availability x Performance x Quality) continuously and pushes it to the AxonBOS shift dashboard — no manual counting, no end-of-shift tallying.
Detects helmets, safety vests, gloves, face shields, and safety shoes per zone. Rules are configurable per area (e.g., full PPE mandatory in furnace zones, vest-only in warehouse). Violations trigger an instant alert to the zone supervisor's phone. Compliance history is maintained for statutory inspections.
Tracks movement of raw material carts, pallets, and WIP trolleys across the shop floor. Identifies bottleneck stations where material piles up, idle trolleys blocking flow, and unauthorised removal of finished goods from the dispatch area.
Monitors forklift paths, speed in pedestrian zones, and proximity to workers. Triggers alerts when vehicles enter no-go zones or approach a designated safe distance. Dramatically reduces the risk of forklift-related incidents — one of the top causes of factory fatalities in India.
Vision-based fire and smoke detection is faster than smoke detectors in open industrial spaces with high airflow. FactoryOps AI alerts within seconds of smoke appearing in the camera frame — before the smoke detector threshold is reached. Integrated with the emergency response workflow in AxonBOS.
Headcount is taken automatically at shift start from entry cameras. Visitor and contractor presence is logged in real time. Security can query "How many people are currently in Hall B?" from the AxonBOS Secretary at any time. No badge scanning, no manual registers — just vision intelligence.
A factory is not one department — it is 15 departments with 15 different pain points. Factora is the only platform mapping AI solutions to every single one. Live today means deployed and proven. Coming Soon means active development. Roadmap means planned for the next 18 months.
The platform is growing fast. Every near-term feature is in active development. Medium-term items are in design. The long-term vision is where Industry 5.0 goes when all four pillars are fully integrated.
Active development — launching soon
Real-time 3D model of your electrical network with fault simulation and what-if analysis.
AI visual inspection on production line cameras — detect defects before they leave the line.
Scope 1/2/3 emissions tracking from MonitEasy sensor data. BRSR-ready reports in one click.
AxonBOS agent for vendor management, PO tracking, and delivery alerts via conversational chat.
Auto-prepare and file GSTR-1 and GSTR-3B with AI reconciliation against your Tally books.
AT&C loss tracking and feeder performance reporting for DISCOM engineers and regulators.
In design — shaping the roadmap
Free benchmark: how Industry 5.0-ready is your factory? 15-question assessment, scored report, personalised recommendations.
AxonBOS agents talking to collaborative robots (Universal Robots, KUKA) — AI orchestration for human-cobot teamwork.
Business Responsibility and Sustainability Report auto-generated from MonitEasy and Laabha data. SEBI-compliant.
Production output tracking and documentation for PLI scheme beneficiaries across 14 sectors.
AI that predicts raw material shortages based on motor load patterns and production throughput data.
Hindi, Tamil, and Telugu support in AxonBOS Secretary — reaching Tier 2/3 factory workers in their language.
Where Industry 5.0 goes at full scale
Third-party Industry 5.0 apps built on the Factora platform — like Salesforce AppExchange, but for Indian factories.
Blockchain-attested factory credentials: energy efficiency score, safety rating, ESG certification — shareable with investors, buyers, and regulators.
Anonymised industry benchmarks: "Your transformer health vs. similar factories in your sector." Collective intelligence without sharing sensitive data.
Autonomous orchestration layer that combines MonitEasy, FactoryOps AI, and AxonBOS to self-optimise a factory's energy, safety, and operations — continuously.
Most factory owners spend months stitching together 4 vendors, 4 contracts, and 4 dashboards, and still end up with data that does not talk to each other.
Factora changes that. We curate India's best industrial AI products, pre-integrate them, and deliver them as a single platform with a single point of contact.
Factora coordinates across all products so you never get passed between vendors.
Energy data from MonitEasy feeds your Finance Agent. Safety incidents from FactoryOps AI log to your Secretary. Everything talks to everything.
GST-ready, Tally-native, OTP login via Indian mobile, Indian number formatting, Hindi language support, not bolted on but built in from day one.
MonitEasy is an independent company and the leader in AI-powered DERMS in India. We partner with the best and never compromise quality for convenience.
One demo, one proposal, one support team. Factora coordinates across all products so you never get passed between vendors.
Industry 5.0 Intelligence Platform
| Alternative | What They Do | Why Factora Wins |
|---|---|---|
| Honeywell / Rockwell | Heavy SCADA, expensive, foreign-built | Indian pricing, cloud-native, no legacy lock-in or multi-year capex |
| Zenatix / Facilio | Energy management only | Full stack: energy + vision + AI agents + accounting in one platform |
| Zoho / SAP Business One | ERP with no factory-floor AI | AI-native from day one, factory-floor aware, not adapted from office software |
| Siemens MindSphere | Digital twin, heavy capex, 18-month deployments | SaaS model, live in days not months, no upfront infrastructure investment |
| Detect Technologies | Single product — industrial inspection | India's only multi-pillar Industry 5.0 suite covering all three pillars |
| Building your own vendor stack | 4 contracts, 4 integrations, 4 support teams | One platform, one relationship, pre-integrated — no stitching, no gaps |
India's industrial modernisation is backed by the largest policy push in its history. Factora is purpose-built to help factories capitalise on every scheme, mandate, and target — turning compliance into competitive advantage.
14 sectors including pharma, electronics, steel, and auto. Beneficiaries need production tracking, quality documentation, and operational intelligence to claim incentives.
FactoryOps AI + AxonBOS AgentsRevamped Distribution Sector Scheme targets AT&C loss reduction, feeder separation, and smart metering across all Indian DISCOMs by 2025-26.
MonitEasy Energy IntelligenceIndia's solar, wind, and BESS buildout demands real-time plant health monitoring, inverter performance tracking, and PR/CUF optimisation at scale.
MonitEasy SPHMS + BESSIndustrial decarbonisation mandate drives demand for Scope 1/2/3 tracking, energy efficiency reporting, and carbon-aware factory operations.
Carbon Intelligence ModuleMassive industrial parks, logistics hubs, and SEZs being built across India. Every new park needs a full-stack intelligence layer from day one.
Full Factora PlatformPerform Achieve and Trade scheme mandates energy intensity reduction targets for 800+ designated consumers in 13 energy-intensive sectors. Non-compliance means penalties.
MonitEasy IMIP + ESG ReportingEvery factory is different. Tell us about yours and we'll show you exactly which products make sense, what ROI looks like for your scale, and how quickly you can deploy.
Our energy team reviews your asset inventory and identifies where the biggest savings and risks lie, before you commit to anything.
We show you only the products relevant to your pain points, with no generic slides or irrelevant features.
Your Factora account manager coordinates across MonitEasy, FactoryOps AI, AxonBOS, and Laabha. One call, complete answers.
We respond within 1 business day.
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